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Posted

Good job !   On a car which has rusted to the extent yours has, it would be a good idea to replace all the steel brake lines.  

 

It is a fairly easy job .  The line over the rear axle near the tailpipe is particularly vulnerable  and so is the line directly below the battery tray.

Posted
On 2/6/2022 at 10:52 PM, dpollo said:

Good job !   On a car which has rusted to the extent yours has, it would be a good idea to replace all the steel brake lines.  

 

It is a fairly easy job .  The line over the rear axle near the tailpipe is particularly vulnerable  and so is the line directly below the battery tray.

Yes, I inspected them already. Looks like the last owner replaced them and the brakes because they were all in good condition.

  • Like 1
  • 2 weeks later...
Posted

The carpet is in.  It's not the greatest but I did it myself and it's better than a metal floor.  I wish it would have been a better fit but I made due with what I had. All of the cuts will be under the seat so I'm not worried about looks.  Now on to the windlace and headliner.

20220221_142734.jpg

  • Like 1
  • 4 weeks later...
Posted (edited)

It's been a busy few weeks.  Finally found the time to install the windlace, headliner, door panels, and seat belts.  interior is now 95% done.  Only have the door pull handles left to cover.  Here are some progress pics

I didn't take pics of the install but this was the result.  I was lucky all the original hardware was still on this car.  I rewired whatever was running along the roof because I figure this is the last time I'll see it.

 

20220226_135802.jpg.74a258d029cf11a1ccd768b4e209e2a4.jpg

 

I can see why the headliner is so difficult to do well.  But it's easy if you aren't bothered by wrinkles.  Took my wife and I about 4 hours start to finish.  We let it hang in there for a few days and then started in the front (using both glue, 3M 94 adhesive, and staples).  The teeth grabbed real well in the rear and on the sides but I did use lots of glue when I could.  I had to switch to regular contact cement because the 3m fumes were brutal, even with all the garage doors opened.  Thank you for all the tips, especially user @harmony who sent me step by step pics of his project.

 

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Install

Inked20220306_160454_LI.jpg.eecc8e5752bdf16530c49c212abf644c.jpg20220306_131441.jpg.f443fc5204ea8b1e6aad323a651cb71f.jpg20220306_131517.jpg.94d3e285a7c173f7d66c91f7249e09c7.jpg

Edited by bartenderfloyd
  • Like 1
Posted

Have to split this into a few groups of pics.  On to the door panels.  Used the old panels as a guide. 

 

20220312_121842.jpg.ccf19e9838e7a1259fc8be07d6ab4962.jpg20220312_121747.jpg.9abe1768379f38ecb611a47bbaa5195f.jpg

 

 

 

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Trim pieces on.  The drop light make the colors look off.

 

20220319_133556.jpg.648ed223f397f5e2b4f2de1ce579eebc.jpg

 

 

Posted (edited)

Seats going in, seat belts, and I'm done for now.  I bought regular belts for the back and 3 points for the front.  I can't figure out how the 3 points will work as the B pillar is pretty small and my wife wants to keep the clothes hooks.  I'll have to order regular belts for the front.  Going to start working on the exterior.  still need to wet sand and polish the paint.

20220319_164848.jpg.78f2222a7188b133f9789cd9fef459d3.jpg

 

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Edited by bartenderfloyd
  • Like 4
Posted

Looking really good.  I'm glad my pictures and notes helped in the process of installing the headliner.  I'm sorry I missed your post back in November when you were asking advice on the hand brake lining.  Did you ever get that project completed? Did you do it yourself or send it out to be done?  If it is still on your list of to-do's, I can link you to the page on my '48 Chrysler  webpage on how I did my own.  Bernbaum's lining doesn't have holes in it, so although the job isn't terribly hard to do, you do have to be methodical with the process and careful to get it lined up before drilling holes, and the countersink holes have to be slot shaped for the rivets they supply.  I've also explained the process of adjusting the hand brake on that page.   But perhaps by now you already know all this.

 

Posted
2 hours ago, harmony said:

Looking really good.  I'm glad my pictures and notes helped in the process of installing the headliner.  I'm sorry I missed your post back in November when you were asking advice on the hand brake lining.  Did you ever get that project completed? Did you do it yourself or send it out to be done?  If it is still on your list of to-do's, I can link you to the page on my '48 Chrysler  webpage on how I did my own.  Bernbaum's lining doesn't have holes in it, so although the job isn't terribly hard to do, you do have to be methodical with the process and careful to get it lined up before drilling holes, and the countersink holes have to be slot shaped for the rivets they supply.  I've also explained the process of adjusting the hand brake on that page.   But perhaps by now you already know all this.

 

 

I did do the lining.  I also ordered it from Bernbaum's.  It didn't have the holes but came with the rivets.  It was pretty self explanitory and adjusting the brake around the drum wasn't too hard either.  Funny thing, a month ago I saw some fraying on the parking brake cable.  Sure enough, that broke too.  Another order from Bernbaum's and also an easy fix. 

  • Like 1
Posted

Good job, really coming together well. Course I am a little partial, here's a picture of mine0-5.jpg.bf8e16beceeefd4e555f24350dea1414.jpg

  • Like 2
Posted
On 3/20/2022 at 9:01 PM, bartenderfloyd said:

Seats going in, seat belts, and I'm done for now.  I bought regular belts for the back and 3 points for the front.  I can't figure out how the 3 points will work as the B pillar is pretty small and my wife wants to keep the clothes hooks.  I'll have to order regular belts for the front.  Going to start working on the exterior.  still need to wet sand and polish the paint.

20220319_164848.jpg.78f2222a7188b133f9789cd9fef459d3.jpg

 

20220319_164850.jpg.2b7429eeb74e4b4707966418679389c1.jpg

 

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Dude you are so killing it. What a journey! Thanks for the inspiration

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  • 1 year later...
Posted
On 2/8/2022 at 8:23 PM, bartenderfloyd said:

Yes, I inspected them already. Looks like the last owner replaced them and the brakes because they were all in good condition.

one of the safest things you can do is change to a dual master on the brakesIMG_20230214_110712030_HDR.jpg.3b6a02d7e5eacd88fc47942c6723fc27.jpgIMG_20230214_074708812_HDR.jpg.3c1670f9e18b9b927a8ba8104c16be75.jpg

Posted
On 2/22/2022 at 6:55 AM, bartenderfloyd said:

The carpet is in.

This comment is a bit outdated, but to anyone doing the carpet in the future: you should remove the pedals and push them through the small holes in the carpet instead of cutting the carpet all the way to the top.

Posted (edited)
4 hours ago, mvpcustoms said:

one of the safest things you can do is change to a dual master on the brakesIMG_20230214_110712030_HDR.jpg.3b6a02d7e5eacd88fc47942c6723fc27.jpgIMG_20230214_074708812_HDR.jpg.3c1670f9e18b9b927a8ba8104c16be75.jpg

 

I agree the dual-chamber master cylinder is a great upgrade for our cars, I did the same on my P15.

 

A couple of observations about your bracket, and the photos may not be giving me a correct impression. If that is a 1/4" bolt being used for the pedal pivot, I would absolutely upsize it to match the diameter of the bore in the pedal (1/2"?). It appears your bracket design has the bolt cantilevered with support only on one end. That pivot carries a very high load during a panic stop and if it bends or fails you have no way to develop pressure in the cylinder. A steel rod welded into the bracket to match the pedal bore might be the ultimate solution.

 

There also seems to be a mismatch in the bore sizes of the pedal pushrod pin and the eye on the pushrod. Once again.....not a place to have less than a perfect fit. Also keep an eye on the cantilevered portion of the bracket that carries the cylinder, that material looks a little light and you don't want any flex or fatigue cracks. A gusset could be added to tie the cylinder carrier to the major part of the bracket to stiffen up the structure.

 

The above comments aren't meant to be critical, just made out of concern about what is probably the single most safety critical component in the car.

Edited by Sam Buchanan
Posted
27 minutes ago, Ivan_B said:

This comment is a bit outdated, but to anyone doing the carpet in the future: you should remove the pedals and push them through the small holes in the carpet instead of cutting the carpet all the way to the top.

 

Owners choice.

 

I've had the carpet out of my P15 more times than I wish to service the transmission and clutch and after messing with the carpet around the pedals I slit the carpet above the pedals. My carpet has a thick enough pile that the cuts don't show and they sure make it easier to get the carpet out and back in the car.

Posted
23 hours ago, Sam Buchanan said:

 

I agree the dual-chamber master cylinder is a great upgrade for our cars, I did the same on my P15.

 

A couple of observations about your bracket, and the photos may not be giving me a correct impression. If that is a 1/4" bolt being used for the pedal pivot, I would absolutely upsize it to match the diameter of the bore in the pedal (1/2"?). It appears your bracket design has the bolt cantilevered with support only on one end. That pivot carries a very high load during a panic stop and if it bends or fails you have no way to develop pressure in the cylinder. A steel rod welded into the bracket to match the pedal bore might be the ultimate solution.

 

There also seems to be a mismatch in the bore sizes of the pedal pushrod pin and the eye on the pushrod. Once again.....not a place to have less than a perfect fit. Also keep an eye on the cantilevered portion of the bracket that carries the cylinder, that material looks a little light and you don't want any flex or fatigue cracks. A gusset could be added to tie the cylinder carrier to the major part of the bracket to stiffen up the structure.

 

The above comments aren't meant to be critical, just made out of concern about what is probably the single most safety critical component in the car.

pics were just an example, ive locked them down several times and no problems. finished product has additional support brackets and bushing in arm from master, no flex and no play. thanks for advice though

Posted
10 minutes ago, mvpcustoms said:

pics were just an example, ive locked them down several times and no problems. finished product has additional support brackets and bushing in arm from master, no flex and no play. thanks for advice though

 

Excellent.

Posted

After installing the dual reservoir master cylinder, I'm assuming you need a new or modified access "hole" in the floor plan to check the fluid level.  How did you configure/design the new access panel?  I'm about to do this, too. 

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