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Voltage regulator tear down/rebuild


ggdad1951

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so I figured I could share this project with you all. I'm tearing a VR down to parts so it can get replated, basically reassembled and then I'm going to send it out for the solid state conversion. My only questionis this: the middle relay's rivets that go through the base weren't insulated from the base with the little washers, should they be? I can fab up some if I need to. Otherwise I think with the metal part that bridges to the other relay mount would keep them centered, but if I'm in there, I'd like to make it as good as possible. I've added notes to each picture for clarity.

http://s1178.photobucket.com/albums/x365/ggdad1951/Voltage%20regulator/

Edited by ggdad1951
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they'd just paint what I sent them, I want it restored, so I'm doing the plating on the base and parts. Those parts wouldn't be taken off they'd just pop off the relays and go to town, not take it down to component levels.

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so I figured I could share this project with you all. I'm tearing a VR down to parts so it can get replated, basically reassembled and then I'm going to send it out for the solid state conversion. My only questionis this: the middle relay's rivets that go through the base weren't insulated from the base with the little washers, should they be? I can fab up some if I need to. Otherwise I think with the metal part that bridges to the other relay mount would keep them centered, but if I'm in there, I'd like to make it as good as possible. I've added notes to each picture for clarity.

http://s1178.photobucket.com/albums/x365/ggdad1951/Voltage%20regulator/

It's a pretty simple fix Mark, it must be, I thought of it:eek::eek::Dtake your rivets down to the local napa or ace and go through their 0-ring selection...find one that is snug to fit and is thick enough to compress without splitting:)

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  • 2 months later...

ok, a few pictures to share from today's work:

all the preped freshly reCADed parts:

2011-12-23152840.jpg

new rubber grommets and eyelets:

2011-12-23152511.jpg

base rebuilt and ready to send off for the solid state conversion:

2011-12-23161601.jpg

2011-12-23161612.jpg

Edited by ggdad1951
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  • 3 weeks later...
Mark,

What was the cost of the conversion? I just replaced my regulator this past summer because it was acting up. I might be interested in sending in my old one for a conversion.

Merle

it was like $90 or $95. Took him about 1.5 weeks to turn it.

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here's his info:

http://www.wiltonae.com/home/index.aspx

I can't run my truck right now. It's all torn down from the final push to spring.

Edited by ggdad1951
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Do you think it will last as long as an original MoPar? Time will only tell.

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Do you think it will last as long as an original MoPar? Time will only tell.

no idea, but one thing for sure, I won't have any issues with the points carboning up! Considering the amount I'll drive my truck, it should last it's life I'd guess.

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Wow!

Please post the company's contact info. Clearly in light of our Voltage Regulators being akin to hens teeth, this offers a great solution.

Hank :)

What makes you believe regulators are hard to find? I had an issue with the charging system on my truck this summer, so I took my generator and regulator into my local starter/alternator shop. He checked it out and said that the gen is fine (I hoped so, since he rebuilt it a few years ago) so it must be the regulator acting up. He wasn't able to test it, but he had a replacement on the shelf. It wasn't the exact same one but was a direct replaement. I believe it cost me $35.

Merle

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