JBNeal

just a thought: do a tracing of a hubcap with a piece of paper and a #2 pencil, to get the artwork from the semi-sphere to a flat surface...that can be scanned into a PC for scaling, reproduction, etc.

I have done some emergency patchwork with oxy-acetylene and with stick welds, and tho stick welding is very difficult, it can be done, better results with DC neg.electrode...clean metal and a good ground are paramount. The best sheet metal welds I have seen have had many tacks before several seams are welded...kinda like stitching the metal, to minimize warpage. Another issue is the composition of the metals welded...differing carbon composition in panels will have different thermal expansion rates. I have seen old steel patched with new, and in the TX summer heat, the patch panels stick out like tumors to the trained eye. At any rate, the stitching approach is not fool-proof, as excessive heat can cause wrinkling at the weld seam.

VINTAGEPIC: Pilot-House at the beach saw these B-1or2 Pilot-Houses at the parade

material quality is an ongoing problem in china & india...they can make stuff the way the American companies specify, but then somebody over there decides to go cheap for more profit and we get stuck with buying their carp...what a bunch of tools

VINTAGEPIC: spotted this big B-3or4 delivery truck in The Big Apple

VINTAGEPIC: spotted this big B-1or2 at the service station

I found the safe place where I put the door lock several years ago, and commenced to oiling that cylinder with the Marvel Mystery Oil to loosen up the tumblers, as key engagement was difficult and the lock wasn't turning. After several weeks of oiling, jiggling, wiggling, wiping, waiting a few days and repeating, the key cylinder finally turned, and about a week after that, the cylinder began to operate almost as smooth as the one on the '48...so I went to get a new key made after all these years of forgetting to get around to it. The next key problem is with the ignition, as the key locks into the cylinder when it is in the accessory position, but it slides right out when in the run position...some oiling and jiggling with the new key, and it feels like the cylinder wants to lock the key in, but it is not consistent enough yet...I'd had for the key to fall out while this beast bounces down the road

While working on the 1-ton, I got a wild hair to get a spare key made for this '51, and as I retrieved it from the ignition, I thought I'd try the door lock...who knows if it had ever been used...I'd been oiling that lock with Marvel Mystery Oil every equinox or so since I brought this beast home in 2010...a little jiggling to get the key in the cylinder, a little wiggling when the key seated, and surprise surprise the old key turned that lock almost as easily as the '48! So even though this truck is nowhere near running, at least I can lock the doors

Rear coil springs could be a '67-'72 GM 1/2 ton axle...wish I could remember where I read that 70s GM axles used practically the same U-joint as the early B-series, haven't got around to confirming that yet

Fuzzy dice in the rafters, never seen that before...I've got a rusty stamped No Fishing sign over the door in the garage that has drawn a few confused looks, to my amusement

In my collection of yard art, I have a '52 near complete FD rolling chassis with title that may get a '51 near complete donor body, and have taken note of the various experiences & opinions of other FD drivers. With your rear axle ratio change, I am kinda wondering if the FD coupling is slipping from excess loading. Changing your tire size may reduce this loading, but it might not be enough as the fluid inside the coupling can only shear so much before slipping...if your dead load is in excess of that maximum shear force in the coupling, then the clutch may be mating up as it should but the coupling continues to slip. I bring this up as I have seen hydrostatic transmissions on small tractors really heat up and start to slip from overloading by operators in the springtime, usually when mowing thick tall weeds on property that the tractor can easily mow when the vegetation is shorter (less load). Others may have made the swap to the 3.55 and have had good results with their standard clutch setup, but what may be lurking over the horizon for them is an inevitable nagging clutch slippage that will have to be addressed. The FD appears to be amplifying this issue, as it is designed to slip to protect the clutch and other driveline components. As far as the accuracy of the factory parts manual is concerned, I generally take that information with a grain of salt, as I have seen errors in catalogs from Mopar, GM, CaseIH / IHC, John Deere, Subaru...they are small errors, but when ordering parts, an error is an error if things don't line up or fit. At 2 previous OEMs I worked, the parts guys would rely on info from the engineering dept, and engineering mgmt. would make the business decision to put the least amount of resources as possible into maintaining legacy equipment, as they would surmise that any problems in this area would either work themselves out as equipment would disappear through attrition and/or there would not be enough parts sales to justify the engineering time needed to straighten this out. There was one repair kit we sold for $20 that had the wrong hardware called out; to change the documentation would cost engineering about $200 in ECNs and dispositions, the parts involved cost $5, and sales were weak annually but steady, so mgmt. assumed that service depts. in the field were fixing the problem out of their pocket and opted to allocate resources elsewhere (even though I had marked up all of the drawings / parts lists involved for revisions, it still needed to pass through half dozen other ppl for proper documentation). And the running change in engineering was the biggest culprit of errors in parts catalog, with these Pilot House trucks seeming to have them when referencing the S/N application notes for parts disposition. At any rate, if there are more than one FD clutch applications out there, I would not be surprised...I have found on two of these trucks that the parts on truck (one being an entire engine) don't match up to what is in the catalog...one truck has a Chevy air cleaner on it, ya may have a clutch disc from a Studebaker in there for all we know

The trick to sheet rubber is getting it to relax, which can be done by laying it out on a flat surface on a sunny day. Back in 2002, I replaced the worn carpet in my D250 CTD with a rubber floormat from JC Whitney, and did this on an above-freezing sunny late-November day. I laid the mat out mid-morning, and by mid-afternoon it was very pliable, and went into the cab and over that hump fairly easy. I drove that truck daily until I sold it 4 years later, and that mat held up well and did not scoot around. But remember to measure twice and cut once when making it fit

From the literature I have read, one of the advantages of having the FD was that it would reduce wear on the clutch. If this is true, how long would the clutch last? I ask because having a spare on standby for something that may take years or even decades to wear out, that spare may get lost or degrade to the point of ineffectiveness...for example, I bought several tires back in 2002 that were on sale, yet they are still in storage because I have not needed them until recently...now that they are over 10 years old, I have been told by one tire guy that it is illegal for him to mount them (complete hooey from a dude with a case of the-don't-want-to's), so they are practically useless (for now). My point being that spare clutch may sit in a safe place for years, then when ya get around to needing it, it does not work out how ya want. IMO if ya have a fresh working clutch, I would be more worried about an oil leak saturating the disc before the clutch disc alone became a problem, and on a fresh rebuild that is being maintained, problems in that area probably won't crop up for another year of the red bird

A closer look at this butchered parts truck will show that there is a non-factory heater installed and a starter relay mounted on the firewall, that ain't original either...this is just a roadmap on what the body parts look like installed when all ya have is a pile of metal and an exploded view from the manual, not an opening to start that silly hardware store argument again

Frankenstein

Frankenstein

Build Threads are great for projects...you can bookmark that page, and then when you want to post something, you can go to that bookmark and it will pull up your previous posts...kinda keeps things neat & tidy, rather than all nimbly bimbly and spread out all over creation

truck picture B-1-D-126: setting up for a neighbor's photo shoot near the house

Check the indexing on your wiper pivot arms, kinda sounds like the passenger side is off 180°, maybe post some pics of that and the wiper motor for further verification

I ran into the same problems with the Spring Special with the almost spiteful lack of enthusiasm from the paint guys in 5 counties when I decided to take a break on that project. The best advice that I got was from an older gent who suggested finding something close in an active paint hue that could be readily made, as the paint codes that I was supplying probably had their recipes locked in a binder in a filing cabinet in a dusty warehouse somewhere that no one wanted to dig up or knew how to find...which is not that helpful when dealing with an original color that is not full of flake. My next option was to visit the custom paint professionals that do hot rods for doctors & lawyers, and I knew those guys reeeeally value their time and are not known for volunteering their services or knowledge, so I put my notes away for another day...maybe you might have better luck

I brought the '49 back from its 3 decades of housing barn cats in Shamrock, caked with red dirt and all kinds of schtuff in the cab & the bed, most of it garbage. While peeling the nasty old carpet remnants from the cab, I could not believe how much red dirt was caked on the floor...so I was sweeping it out with an old stiff paint brush and a screwdriver, and on the passenger side, up pops the missing ignition key...JACKPOT

The whisk broom can get more done than the lid from a can of peaches, just sayin'

additional info

Considering the price of the truck, its proximity to the sea air and snowy roads, the apparent rattlecan paint atop dents & scrapes, the plywood bed, exposed fuel tank, non-original front bumper...I dunno that price seems kinda high for something that is nowhere near original condition, it may be a timebomb of a moneypit...ya might start having problems down the road, and attempts at repair may snowball as other things break down...this could lead to some bad feelings with your mechanic...I've passed on opportunities similar to this as it was apparent that the tinkerer was no craftsman and was looking to make some $$$, not interested in a quality repair as in getting it "close enough"...tread carefully

Them catch fences do ok when they are hit broadside, but they do as much good with a head-on strike as fending off a shark with a flyswatter...from the court-mandated defensive driving class I took in '92, the DPS officer explained that the only people not allowed to leave the scene of an accident are those directly affected, unless there is property damage, a physical injury or fatality involved, then all witnesses are required to give a statement for the accident report...in this case, my guess is that the offender who crossed the median and caused damage to the safety device is required to report this; witnesses may report this accident to dispatch so that the safety device can be repaired asap