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I was able to pick up a NOS oem accelerator pedal for our P15 project car, ( pp#974405 Black). Also, thanks to the forum - today I picked up 2ea of the Napa #735-1896 ball studs. Both the pedal and the studs are shown in the picture I've attached to this post. The pedal wasn't cheap, so I'm moving carefully on this one, (and as many of you here on the forum are aware, sometimes it don't take much of a curve ball to strike this ole batter out),..so in support of the ole saying "an ounce of prevention is worth a pound of cure",..I'm gonna reach out again to the members here for a little confirmation - if possible. In theory, I get it,...the pedal pushes down onto the ball studs at the heel of the pedal to attach it to the toe board/floor pan),....but the combination of the hardness of the rubber of the pedal and the size of the ball studs (3/8" ball) has me a bit pinched up wondering if I'll destroy the heel of this pedal. I took a small piece of copper wire as a depth/width gauge and probed around inside the two pedal holes, and the interior of the holes do appear to be the same or very close to the same size as the round oval countersinks you see at the opening of each hole. The countersink hole openings measure at 3/8" and the ball studs measure at 3/8 ".... but the smaller dimension of the pedal hole opening is only 3/16" (half the size of the ball stud), so that small hole opening of the pedal has to expand/flex out TWICE it's current size, to accept the ball of the ball stud and allow it to pass through and into the hole,...also measuring from the top side of the counter sink hole opening - to where the small hole opening inside opens up into the larger 3/8 opening inside the pedal = is 3/16" deep....looks to me like it would be the splits just waiting to happen :). I would expect a little rubber treatment slick-em (like Mcguiars, etc...) would be smart to help things slide into place...anyway any feedback from folks whom have dealt with this - would be greatly appreciated....(the rubber of the pedal seems to be in great shape and the pedal doesn't show any signs of having ever been installed. When I say the rubber is hard, it's not cracked anywhere, it's just a very high density, super firm type rubber, I can take a finger nail and press in on it and see it give a bit, to try and be more descriptive), since obviously the condition of the rubber material would be key as to this working successfully as Walter originally designed and intended it to work......just trying to head off any variables that might have occurred over the years,... wondering if it would be wise to try and open those inner 3/16" holes up a bit so they wouldn't have to flex so far when installing and removing this pedal ? Many thanks Steve
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- ball stud
- accelerator pedal
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