I think my car has the wrong starter. Unfortunately I can't check because I don't have an original D19 starter to compare it to and my starter no longer has any numbers. When everything is set correctly, i.e. the pinion is fully extended and the switch is operated, the pedal travel is 2 1/2" too short. So there is a huge gap between the pedal and the lever on the starter. My predecessor obviously simply turned the switch out too far, which led to the pinion being completely misaligned.
I completely overhauled the starter, adjusted it correctly and attached an adapter for the missing 2 1/2" to the bottom of the pedal. If I ever get a correct starter, I can remove it without leaving any traces.
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