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1954 Plymouth Suburban Project


pflaming

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Valves are back in, keepers and all and the march up and down nice and quick. I tapped the head treads all went fine but I have one thread hole that is stripped! What to do. There is a product for such but I don't know it's name.

 

Headed for Choir kickoff dinner be back later.

 

Those valve keepers test one's dexterity and patience.

 

I take it you are doing these without the proper installer? As with many jobs they are a piece of cake with the proper tool.

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Will inquire into the strip thread company from Plymouthy. I do have a valve compressor and yes, once I used a bit of oil, things went better.

 

Will torque the head down tomorrow without the one bolt and test. 

 

Suburbanengine-Valves001_zps1d0fbb83.jpg

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Interesting product. Ideas on a cost for just the tools for just 1 head bolt hole Tim?

 

Thanks

 

Doug

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don't know...don't think they giving it away for sure...just passing this info along....nothing done right is done without some sacrifice be it time, money or combination of both...I know most all of the military heavy equipment is manufactured with inserts from the get go and they stay in place...I have seen them torqued and re-torqued and I have seen them chased with a tap using power tools to drive the tap...most inserts applied proper for their intended use will serve quite well..

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don't know...don't think they giving it away for sure...just passing this info along....nothing done right is done without some sacrifice be it time, money or combination of both...I know most all of the military heavy equipment is manufactured with inserts from the get go and they stay in place...I have seen them torqued and re-torqued and I have seen them chased with a tap using power tools to drive the tap...most inserts applied proper for their intended use will serve quite well..

 

Actucualily as with you, I will not assume cheap, but I have read about this co. for many years and they seem to be first class! ;)

In years past they have had employees that went everywhere in the world fixing obsolete cast parts with their patented lock n stitch repairs. Locomotives engines in place etc. :cool:

 

Seem that they would be a very good place to try!

 

Doug

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Engine 'condition' update. Many of the head bolt holes would not accept bolts. Whatever, I always run a tap into any old thread before I put in a new bolt. That so many of them were "plugged" causes me to think this engine sat for a time without a head. . .  Anyway I taped all the threads and all but the one took new head bolts and torqued to 60#. The one torqued to 30#.

 

So compression test: Using the economy tester two cylinders are at 10# the remaining four average at 45#. That is good enough to get it to run.

 

Oil pressure: I have a leaking plastic line orifice yet I got a high 20#. Will get the correct connection tomorrow and with a tight line maybe get 40#.

 

So I am encouraged. I had planned on new rings and balanced pistons, so I holding out hope that the 40# will come.

 

If anyone has suggestions, I'm open. 

 

QUESTION: Can I run water from a hose directly into the water pump and a drain hose out to the "alley" and run without a Radiator?

 

 

Suburbanengine-Headone1sttime_zps4146419

Edited by pflaming
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I took the head for a Toyota that I used to own to the machine shop and had Heli Coils installed in all of the threaded holes in the head including the spark plugs and never had another problem with threads or bolts working loose.  At the time that I had it done it had 89,000 miles on it and I sold it with 330,000 milers on the car and engine.  Was not cheap back in the late 80s and with inflation would be high now.

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Best of luck to ya Paul.

Hope you have some "decent compression" now, it will get better when run if it's not too bad now.

 

Doug

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Way back when I busted a head bolt on a 51 Plymouth I had for a lot car and my first driver. I put the head back on and re torqued all the bolts but the broken one.  I just stuck the top end of the bolt into the hole.  The engine started and ran fine with no problems causes by the broken bolt.  I did however get some strange looks and comment from folks looking at the engine.  With the engine at idle, the broke bolt would rotate in its place, merrily turning round with increased speed as engine RPM's increased.  Kinda like an uncalibrated tachometer.......................

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Looks like you're making good progress Paul. I wouldn't have thought that a Helicoil would have taken the pressure required for a head bolt either.

I spotted a wagon like yours in a shed that I was at yesterday (see attached pic). Had a number of old MOPAR's there.

post-3915-0-48452200-1376637836_thumb.jpg

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I put on a good steel oil line and the pressure went up to around 35# on a low battery, so that is very encouraging.

 

Things will slow down now. Got some rebuilding to do: carb, fuel pump, water pump (new), etc. then a start up.

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10 # and 45# compression with valves that are seating well indicate ring problems and/or cylinder wear.  It may fire and run.  I personally would prefer to see 100# plus on all cylinders.  With the information you have already gleaned from the testing, you may as well tear the motor apart now and fully inspect the internals. Since you're already planning on new rings and a balance, any further work to get the engine started before the rebuild is a going to be a duplication of work and expense not needed. Oil pressure can be affected by brg clearance and cranking it over will not yield the same pressure reading as a running engine.  Heli coils will hold engine compression when properly installed.  I've used them successfully on aluminum blocks numerous times.  A machine shop can install them for you if necessary.  You'll need specific measuring tools for checking cyl bore wear so chances are it will aready be at a machine shop for that.

 

Do it right  once.  You'll be happier with the results than repeatedly delving into the inner workings.

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Hi Paul;

Wanted to let you know that I have been keeping an eye on you even though you have gone over to the dark side. :lol:

 

What Dave has said x2. Sound advice to be certain.

 

Thought I would throw this out as an alternative. :D  You are probably about ready to switch over to another car project by now so......When I look at this suburban I see something that you could really have some fun with. To me it is begging to be made into a full patina salt flats streamliner. Throw a 440 in ,some tall gearing and a stabilizer fin on the roof and you would really have something. I'd bet if you ask Tim really nice he would help you make a real screamer out of it.

 

Jeff

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Jeff. Define a "salt flats streamliner" or better yet, get us a pic. 

 

I'm waiting for engine parts so starting to clean the surface to see what I really have. So far no surprises. But I have set up fans to take the dust out of the garage. I'm in the back door so much of the car is "outside". I'm not confident on having a surface for a good color patina. I may have to learn how to paint. I like the roll on method. 

 

 

(to be continued)

 

Suburban-1stphaseDAsanding004_zpsd9cfcbc

 

Suburban-framefrontsuspension001_zps2c0a

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Hate to tell you Paul, but you're painting that one. Trim Brite, Brite Side, Top Sider, etc yacht paint work really well with a brush or roller if you don't want to drop a few bucks on a spray gun. Rustoleum works fine, Majick and other tractor enamels...

 

My trucks are both Rustoleum "foo foo canned". It works, but chalks up after a few years. Ends up looking like well aged 40s-60s single stage enamels.

 

Single stage from somewhere between 1958 and 1963...

door_zpsa9e97141.jpg

 

Rustoleum Dark Hunter Green, "foo foo canned" in 2005, ruddy brown rack primer brush painted in 2001 when the racks were on a different truck...

1969DodgeWithRacks_zps8d6f51b2.jpg

Edited by Scruffy49
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Paul;

 

I am a bit of a visionary when it comes to this sort of stuff.... ;)...... here are some ideas........you will have to piece the final image together for yourself. It would be easy though.....chop the top like the Studie.....wheel skirts are a nice touch....strip it down and lighten it where ever possible.......put a stabilizing fin on the roof ........and don't bother with paint..... in fact grind it all off and go shiny. Then go have the time of your life. :lol:

 

Jeff

 

 

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Heck, I'd have it on 13" Dayton wires, juiced (hydraulics), fancy paint, mahogany and curly maple headliner...  maybe a small bed where the back seat and cargo areas are... My wife would have me living in it. :lol:  She's madder than a wet cat that I "can't" fix her Subaru Outback (probably can, just don't want to, I hate her car)...

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Hey guys, I;m  just a OLD country boy who can still recall riding a HORSE to grammar school, so these race car conversions are beyond me. 

 

In the early mornings, 6:00 a.m.,  I do things that are quiet. This morning I removed the dash. Under that is/was the heater/defroster air duct. These were made out of paper thus many probably became the material for many a mouse's nest. I carefully removed mine by grinding off the mounting bolt nuts on the fire wall. It may be use able, but if not at least I will know what to replace or how to route the air flow.

 

Any suggestions on how to restore or replace this duct would be appreciated.

 

Suburbanheaterduct004_zps7c14ac84.jpg

 

Suburbanheaterduct001_zps0712f48f.jpg

 

Suburbanheaterduct003_zpsc340282b.jpg

 

Suburbanheaterduct002_zpsb35d1b31.jpg

 

Suburbanheaterduct005_zps98e60c69.jpg

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Paul, save all pieces very carefully as I doubt you will every find a good one as that get very brittle with age.

The one in my 50 had the top of line heater/defrost with a cardboard or paper type air plenum duct somewhat like yours that I spent many hours recreating one from a sheet metal back side and fiberglass front after fitting the metal back to the car and building a mold from the parts left from the original front cardboard pieces and expanding foam sanded to shape. Glassed over the front to build the part then married to glass part to the steel backplate.

 

Took weeks and a LOT of patience. :( 

 

You may have enough left to creat some type of recreation or just carefully fiberglass over the duct work to support it. ;) 

 

Doug

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